Flyer Type Outslot Winding MachineKIO-01 / KIO-0450 / KIO-0450NF Applicable core : Spindle motor, meter coil, outside slot motor, etc.
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|---|---|
| KIO-01 | KIO-0450NF With Conveyer |
Features
- This high speed coil winder has been developed by using the NITTOKU-made, compact FA controller. By using a 180° indexing mechanism, core loading can be performed in parallel with the coil winding process. Furthermore, the tool transfer loading method is used on the indexer. Production on the KIO machine results in consistent winding profiles and high quality products.
- The transfer tooling can be supplied with quick-change features. Therefore, easy specification changes can be performed within several minutes including program change.
- The wire clamp mechanism ejects the scrap wire by the same mechanism of wire clamp release. Reliable scrap wire ejection can be performed without any remaining wire nor scrap wire getting in winding.
- The preventive device removes vibration of center former (option).
- Consideration ease of operation and maintenance, this machine has a simple construction by reduction of the total number of parts. In addition, the total machine footprint is compact.
- With the tool transfer features of the KIO, an automatic free flow system can be provided. So small lot production of a family of similar products can be automated for a highly efficient manufacturing process.
- Winding is performed on the core directly by ‘nozzle arc motion' of nozzle flyer. This stabilizes the tension and makes layer winding possible.
- Each unit is standardized for easy replacement.
- Flexible system construction can be provided, such as automated multi-spec small-lot production and operatorless production.
| Model | KIO-01 | KIO-0450 | KIO-0450NF |
|---|---|---|---|
| Applied core size | Outer dia. : Max. ø80mm
Stack height : Max. 35mm |
Max. ø60mm Max. ø35mm |
Max. ø60mm * Max. 55mm |
| Applicable wire gauge | Max. ø0.35mm / Max. ø0.5mm (option) | Max. ø0.35mm | |
| No. of flyers | One flyer | 4 flyers (Flyer pitch 160mm) | |
| Flyer rotating speed | Max. 6,000rpm (Depends on flyer external dia.) | ||
| Indexing | 2 Indexing | ||
| Wire cutting method | Pulling and cutting by the wire clamp moving. Nipper cutter is available for heavy wire. | ||
| Terminal Wrapping | Executed By The Nozzle The Flyer To X, Y, Z Direction By Programming. | ||
| No. of control axes | 5 axes by AC servomotor | 6 axes by AC servomotor | |
| Power supply | AC200V±10% single phase 50/60Hz | AC200V±10% 3-phase 50/60Hz | |
| Air supply | Min. 0.4MPa | ||
| Machine Dimensions | 380(W) x1,400(D) x1,400(H)mm |
850(W) x930(D) x1,380(H)mm |
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| Machine weight | Approx. 310kg | Approx. 450 | |
* Core design requires to be reviewed due to nozzle arc motion inside slot.
